omega pole which we usually use to ensure safety on the roads. warning traffic signThese are the steel poles used in the assembly of the poles. Made of galvanized steel, omega poles are resistant to harsh climatic conditions with their robust structure. With its perforated structure made by drilling from the middle part of the Omega poles, it makes it possible to easily mount the warning traffic sign and other materials at the desired height.

How is the Omega pole manufactured?

Omega poles are produced from black sheet metal. Due to its hot rolled sheet structure, it is open to atmospheric corrosion. Since omega poles are used outdoors, hot rolled sheets are covered with hot-dip galvanized during the production of omega poles in order to be suitable for rain and similar humid conditions. hot dip galvanized omega poles They provide protection from corrosion and prolong its life.

Omega poles can be produced from 2 meters to 5 meters depending on preference. in the specification of the General Directorate of Highways, that is, KGM. omega pole production The standards are as follows.

Omega pole must be 4mm thick,
Omega poles should be covered with 275 gr/m2 galvanized,
Omega poles should be 2.5 meters long,
The number of holes over the omega poles should be 70,
Omega poles should be 149 mm opening.

Omega Mast Features

• Omega poles are hot-dip galvanized. Galvanized omega pole has an average life of 20 years.
• Omega pole sheet thicknesses can be 3 mm, 4 mm or 5 mm depending on preference.
• More than one warning sign can be attached to the omega poles.
• 2 meters omega pole, 2.5 meters of omega poles, 3 meters of omega poles, 4 meters of omega poles or 5 meters of omega poles can be produced.
• There are 40 to 120 holes on the Omega pole. Omega pole hole spacing is 20 mm. Omega post hole size is 10 mm.
• Omega pole has no maintenance cost.
• Omega pole can be used indoors and outdoors.
• Omega pole prices are economical.
• It can be easily mounted with an Omega pole hammering machine.
• Omega pole manufacturing can be made to the desired extent.

Omega poles are also called road poles. Traffic poles are the easiest and most useful and maintenance-free poles. It is preferred that omega poles are long-lasting and maintenance-free due to the fact that they are galvanized.

Omega pole manufacturing Prices

Omega pole prices vary according to the thickness of the sheet to be used and the length of the omega pole. Hot rolled sheet is used when calculating the Omega pole used for the installation of traffic signs. The standard width dimensions of hot rolled sheets are 1000 mm, 1200 mm and 1500 mm. It is possible to manufacture an average of 10 omega poles from a 1500 mm wide and 2500 mm long plate sheet. The width of the omega poles is of two types. 149 mm omega poles and 136 mm omega poles can be manufactured.

Omega pole manufacturing price calculation

Omega pole manufacturing sheet thickness and price to be used for
Galvanized thickness: 275 gr /m2
Sheet metal cutting and bending labor cost for omega pole manufacturing
For the manufacture of omega poles sheet pricesYou can access it on our website.

Omega pole manufacturing cost calculation example (October 2019)
Black Sheet price: 550 usd/ton
Hot-dip Galvanized coating: 310 usd/ton
Sheet metal cutting and bending labor + shipping:
If we take the production of 2.5 meters omega poles from 4 mm sheet metal as an example, let's first calculate the weight of the sheet we will use for one omega pole.
Note: Omega poles are sold by the meter or by the number of units when calculating.
4 mm sheet metal x 150 mm width (1 mm is cutting waste) x 2500 mm (Omega pole length) x 7.85 /1000000 = weight of one omega pole
4x150x2500x7,85/1000000 = 11.78 kg
We said that the price of the sheet we would buy in order to manufacture Omega poles was 550usd/ton.
Since an omega pole weighs 11.78
11.78×0.550 = 6.48 usd /piece
We said that the price of hot-dip galvanized coating is 310 usd per ton. Galvanized coating cost of one omega pole: 11.78x 0.310 = 3.65 usd /piece
If we accept the rate of 6.48 usd + 3.65 usd = 10.13 usd/unit USD 5.83,
We find the cost of 10.13 x 5.83 = 59.06 TL per piece without labor and without galvanization.
We can accept the average labor cost for the Omega pole as 20 TL per piece.

In summary
Omega sheet cost per piece: 59.06 TL
Omega pole galvanized coating cost per piece: 21.28 TL
Sheet metal cutting, sheet bending and sheet metal punching + shipping for omega pole construction: 20 TL
Omega direct cost: 59.06 + 21.28 + 20 = 100.34 TL / PIECE